Total Blender Volume: 3500 Liters
Main Motor Power: 22 kW (Siemens, energy-efficient)
Mixing Speed: Variable 0–27 rpm (frequency-controlled)
Construction Material: 100% Food-Grade SS304
Discharge Method: Bottom DN200 butterfly valve (residue-free design)
Safety System: Interlocking safety grid – ensures machine stops when protective screen is out of place
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WLDH-3500
Karvil
Customizable Design
3500L Nutraceutical Powder Processing Line – Complete Stainless Steel Mixing & Automated Packing System
Karvil Machinery delivers a comprehensive powder processing line for the health supplement and nutrition industry. This advanced system integrates a 3500L horizontal ribbon mixer, precise feeding conveyors, and dual-stage packaging machines. Built entirely with food-grade stainless steel 304, it guarantees hygienic production, high throughput, and safe operation.
Mixer Capacity:
The horizontal ribbon blender features a gross volume of 3500 liters, engineered for high-volume batch processing. The working capacity is approximately 2100 liters, allowing ample space for efficient and uniform mixing.
Drive System:
Equipped with a 22 kW Siemens motor, the system ensures consistent torque and stable performance during heavy-load mixing operations.
Speed Control:
The mixing shaft operates within a range of 0 to 27 revolutions per minute, governed by a variable frequency drive (VFD) for smooth adjustment and better process control.
Material of Construction:
All components in contact with product are fabricated from food-grade SUS304 stainless steel, ensuring compliance with hygiene and food safety standards. The inner surfaces are mirror polished, while the outer surfaces feature a satin brushed finish for easy cleaning and corrosion resistance.
Discharge Mechanism:
Integrated with a bottom-mounted manual butterfly valve (DN200). The discharge port is designed to prevent any material buildup or residue retention inside the chamber.
These angled screw conveyors are responsible for transporting the blended powder from the discharge point of the mixer to the next stage without manual handling.
This precision dosing machine uses two intermeshing auger screws to achieve accurate and repeatable filling of nutraceutical or dietary powder blends into bags or containers.
Links the filling system with the next packaging phase, reducing manual handling and enabling continuous flow.
Handles downstream packaging tasks such as bulk repackaging, bag sealing, or outer-bagging of small packets.
Complete Integration: All-in-one system from mixing to final packaging
Hygienic Design: Food-safe stainless steel ensures compliance with FDA and GMP standards
Labor Efficiency: Automation reduces manual handling and increases throughput
User-Friendly Control: Centralized PLC-based operation for all components
Dust-Free Operation: Enclosed conveyors and tight-seal packaging reduce powder loss
Customizable Options: Bag sizes, filling weights, and discharge formats adjustable upon request
Built-in Safety: Intelligent interlock ensures secure operation during loading/unloading
This production line is engineered to meet the strict standards of the food and health product industries. It is ideal for:
Nutritional powder blends
Dietary supplements (protein, vitamin mix)
Herbal or botanical powder processing
Functional food powders
Sports nutrition formulations
Whether you're scaling up or seeking a GMP-compliant solution for high-volume powder production, this line offers outstanding reliability and performance.
Technical Parameters
Why Choose This Ribbon Blender?
1. Proven Performance
Karvil Machinery ribbon mixers are trusted by global clients in the food, chemical, and pharmaceutical industries. Our mixers deliver consistent, homogeneous blending for powders, granules, and light pastes.
2. Food-Grade Construction
All contact parts are made of high-quality stainless steel (SUS304 or optional SUS316L), ensuring hygiene, corrosion resistance, and compliance with food safety standards.
3. Custom Solutions
We design mixers tailored to your material characteristics and production needs — from volume and mixing intensity to feeding, discharging, and automation level.
4. Efficient Mixing Technology
Our dual-direction ribbon design ensures fast and uniform mixing with minimal residue, reducing batch time and maximizing productivity.
5. Integrated Feeding Systems
Optional screw conveyors, vacuum feeders, or pneumatic loaders make our mixers easy to integrate into your production line.
6. Durable and Low Maintenance
Built with robust components and precision workmanship, Karvil ribbon blenders are made to last, reducing downtime and maintenance costs.
7. Global Export Experience
With successful installations in over 30 countries — including Mexico, Canada, and Southeast Asia — we understand international standards, documentation, and logistics.
8. Full Support & Service
From pre-sale consultation to after-sales support, we offer layout design, operation training, and prompt technical assistance.
