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Horizontal Ribbon Mixer

Karvil's WLDH - 1000 Horizontal Ribbon Mixer offers flexible material choices, mirror - polished interiors for hygiene, multiple optional functions. With 1000L volume, it ensures efficient, safe mixing for diverse industries.

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WLDH-1000

Customizable Design

In the dynamic landscape of industrial mixing, the Horizontal Ribbon Mixer, specifically the WLDH - 1000 model from Karvil, emerges as a robust and versatile solution. Tailored to meet the diverse needs of industries such as food processing, chemicals, and pharmaceuticals, this mixer combines advanced engineering with customizable features to ensure efficient and consistent blending.

Robust Construction and Hygienic Design

The WLDH - 1000 Horizontal Ribbon Mixer offers flexibility in construction materials. You can opt for all stainless steel for maximum corrosion resistance, which is ideal for applications where hygiene is of utmost importance, such as in the food and pharmaceutical industries. Alternatively, choosing stainless steel for the material contact parts strikes a balance between hygiene and cost - efficiency, while all carbon steel is a great option for heavy - duty applications that don't require the same level of corrosion resistance.

Its mirror - polished interior surfaces are a key feature. This finish minimizes material buildup, making cleaning a breeze and preventing cross - contamination. In industries where strict hygiene standards are the norm, this design ensures compliance and reduces downtime between batches, keeping your production line running smoothly.

Efficient Discharging and Advanced Safety Features

The mixer provides two discharging options: a manual valve for straightforward control and a pneumatic valve for automated operation. This flexibility allows it to be seamlessly integrated into both manual and automated production setups, adapting to your specific workflow requirements.

Safety is a top priority with the WLDH - 1000. A safety grid on the cylinder safeguards against accidental contact with moving parts, while an emergency stop device is in place. This device activates immediately if the lid is opened without the safety grip properly engaged on the cylinder, ensuring the well - being of operators and protecting the equipment.

Customizable Heating, Cooling, and Vacuum Functions

To cater to a wide range of materials and processes, the WLDH - 1000 offers optional heating, cooling, and vacuum functions.

Heating Options: You can choose from electric heating with a jacket for transfer oil, a steam jacket, or a water circulation jacket. These heating methods provide uniform heat distribution, which is crucial for processes like melting additives or maintaining the right temperature for viscous materials.
Cooling Solutions: For applications that require temperature control after mixing, the optional cooling features include a jacket for water circulation or the ability to be equipped with a chiller. This helps prevent overheating of heat - sensitive materials, preserving their quality and integrity.
Vacuum Function: When it's necessary to remove air bubbles or moisture from the mixture, the optional vacuum system comes into play. Comprising a vacuum pump, metal hose, buffer tank, and vacuum gauge, it can achieve a vacuum degree of up to - 0.096MPa. This is particularly useful for producing dense, bubble - free blends in industries such as adhesives or specialty chemicals.

Technical Specifications for Optimal Performance

Volume Capacity: The WLDH - 1000 has a total volume of 1000L and can handle a mixed amount per batch ranging from 400 - 600L. This makes it suitable for medium - to - large - scale production runs, providing ample space for efficient mixing of various materials.
Power and Rotating Speed: With a power range of 7.5 - 15 Kw, it has the necessary strength to drive the mixing process. The rotating speed of 46 RPM ensures effective movement of materials within the mixer, facilitating thorough and consistent blending.

Why Choose Karvil?

At Karvil, we understand that every business has unique requirements. That's why we offer the possibility to discuss and implement other customized functions for the WLDH - 1000 Horizontal Ribbon Mixer. Whether you need to modify the ribbon design for specific material flow, integrate it with existing systems, or adjust its capacity for future growth, we're here to help.

If you're looking to enhance your mixing operations with a reliable and adaptable solution, contact Karvil today. Let's explore how the WLDH - 1000 can be tailored to meet your specific needs, and we can provide you with detailed technical information and a personalized quote. Together, we can build a solution that takes your production to the next level.

Technical Parameters

Options

The helical ribbon blades are the primary mixing elements. They are positioned on the mixing shaft and work together to lift, fold, and mix the materials as the shaft rotates. The double helix design helps move materials both axially and radially within the mixing chamber.

Double Ribbon Blades
The trough, often U-shaped or cylindrical, provides the containment for the materials being mixed. The design of the trough contributes to the efficient movement of materials as the ribbon blades rotate.

Mixing Trough
From simple E-stop enclosures to sophisticated PLC driven touchscreen panels, Karvil Machinery team will develop a solution tailored to your application.

Control System
Ribbon mixers are typically equipped with a discharge mechanism, such as a slide gate or a valve, to facilitate the removal of the mixed materials from the mixing chamber.
When determining which valve will work best, consider your product flow characteristics, desired discharge rates and cleanout requirements for your mixer.

Discharge Mechanism

Why Choose Karvil Ribbon Mixer

Customization: Many industrial processes have unique requirements. A good ribbon mixer provider allows for customization to meet specific blending needs. This could include variations in size, capacity, material of construction, and additional features.

Build Quality and Durability: The durability and construction of the mixer are crucial for longevity and reliability. Karvil ribbon mixers are known for their sturdy build and long service life

Efficiency and Mixing Performance: The effectiveness of the mixing process is a critical consideration. Ribbon mixers should provide thorough and consistent blending of materials. Look for features that enhance mixing efficiency, such as the design of the ribbon blades and the mixing chamber.

Ease of Maintenance: A mixer that is easy to clean and maintain can save time and resources. Consider features such as accessibility for cleaning, ease of blade replacement, and availability of spare parts.

Safety Features: Safety is paramount in industrial processes. Karvil ribbon mixers come with safety features and comply with industry standards to ensure a secure working environment.

After-Sales Support: Karvil provides good after-sales support, including technical assistance, maintenance support, and the availability of spare parts.

Durability: They are typically built to withstand the demands of industrial use, with robust construction and materials that can handle abrasive or corrosive substances.