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Explosion Proof Kneader Mixer Extruder

  • Capacity: 10L

  • Motor Power: 2.2kW (Siemens motor), 2.2kW Mitsubishi VFD

  • Paddles: Sigma-type blades

  • Speed: Adjustable up to 42rpm (fast) and 35rpm (slow)

  • Control: Explosion-proof PLC panel (Mitsubishi)

  • Cooling: Explosion-proof chiller, located behind the mixer

  • Discharge: Screw discharge with DN40 manual ball valve

  • Seals: PTFE seals on the end plates

  • Material: SS316 (mirror-polished)

  • Explosion-Proof Features: Explosion-proof control panel

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  • NH-10

  • Karvil

Customizable Design

  • The material contact part can be SS304, SS316 with mirror polished or carbon steel. The rest part can also be stainless steel and mostly adopt carbon steel with automotive grade industrial paint

  • Sigma blades speed can be adjustable with inverter control; one is fast and another is slow.

  • Discharge method can hydraulic tilting discharging or screw extrusion discharging or both of them.

  • Independent Control Panel: Function control,Schneider electronic components,Circuit breaker protection,Voltage & current showed and etc.

  • Vacuum function( optional): it includes vacuum pump, metal hose, buffer tank and vacuum gauge. Vacuum degree can reach-0.096mpa

  • Heating function ( optional): Electric heating with far ultrared heaters or with jacket for heating transfer oil; Jacket for steam; Jacket for water circulation.

  • Cooling function( optional): Jacket for cooling water circulation or equipped together with a chiller.

  • Other customized function can be discussed.

Explosion Proof Kneader Mixer Extruder (2)

Description 


10L Explosion-Proof Kneader Mixer is perfect for mixing silicone resins in environments where safety is crucial. It features Sigma blades for high-efficiency mixing and an integrated explosion-proof chiller to keep the process cool. The machine offers easy-to-adjust speeds, with a range of up to 42rpm for fast mixing and 35rpm for slower speeds. It’s controlled via an explosion-proof PLC panel, ensuring smooth operation even with volatile materials.



Advantages


  • Explosion-Proof Design: Safe for use in hazardous environments, ensuring protection against explosive risks.

  • High Mixing Efficiency: Sigma blades and variable speeds provide excellent mixing for materials with different viscosities.

  • Customizable Speed Settings: Adjust mixing speeds from 0-42rpm (fast) to 0-35rpm (slow) for flexible processing.

  • Built-in Chiller: Helps maintain a consistent temperature, preventing heat-sensitive materials from degrading.

  • Durable Construction: SS316 stainless steel material-contact parts ensure long-lasting use and easy maintenance.

Explosion Proof Kneader Mixer Extruder (4)Explosion Proof Kneader Mixer Extruder (3)


Technical Parameters

sigma-mixer-karvil-machinery


FAQ 

1. How much can this mixer hold?
It holds 10 liters, making it a great choice for small to medium-sized batches.

2. What kind of materials can I mix with this?
You can use it for materials like silicone resins and other sensitive substances that need careful mixing and control.

3. What safety features does this mixer have?
It’s built with explosion-proof features like a safe control panel, an explosion-proof chiller, and a discharge valve, so it’s perfect for handling hazardous materials.

4. Can I change the paddle speed?
Yes! You can adjust the paddle speed from fast (42rpm) to slow (35rpm) depending on your mixing needs.

5. How does the cooling system work?
It has a built-in chiller at the back to keep everything cool while you mix, which is especially useful for heat-sensitive materials.

6. What’s the power setup for this mixer?
It has a 2.2kW motor and a Mitsubishi variable frequency drive (VFD), which gives you full control over the speed and mixing.

7. What are the parts made of?
The parts that touch the materials are made from SS316 stainless steel, which is polished for durability and easy cleaning.

8. Is it easy to clean?
Yes! The materials resist contamination, and the design makes it quick and easy to clean after use.

9. How does the discharge system work?
The mixer uses a screw discharge with a manual ball valve (DN40), so you can control how the material is released.

10. Can I use this mixer for precise tasks?
Absolutely! It’s great for high-precision tasks, especially when working with silicone resins, thanks to the adjustable speeds and reliable control system.


Request a quote, 3D drawing, or application consultation – we’re here to support your process.


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