NH-5
Customizable Design
The large number of options available for the Karvil Machinery NH series Sigma Mixer:
The material contact part can be SS304, SS316 with mirror polished or carbon steel. The rest part can also be stainless steel and mostly adopt carbon steel with automotive grade industrial paint
Sigma blades speed can be adjustable with inverter control; one is fast and another is slow.
Discharge method can hydraulic tilting discharging or screw extrusion discharging or both of them.
Independent Control Panel: Function control，Schneider electronic components，Circuit breaker protection，Voltage & current showed and etc.
Vacuum function( optional): it includes vacuum pump, metal hose, buffer tank and vacuum gauge. Vacuum degree can reach-0.096mpa
Heating function ( optional): Electric heating with far ultrared heaters or with jacket for heating transfer oil; Jacket for steam; Jacket for water circulation.
Cooling function( optional): Jacket for cooling water circulation or equipped together with a chiller.
Other customized function can be discussed.
Technical Parameters
Features
Explosion Protection: Explosion-proof kneaders are constructed with safety in mind. They are designed to prevent the ignition of explosive atmospheres within the machine. This typically involves using flameproof enclosures, sealed electrical components, and non-sparking materials..
Robust Construction: These kneaders are built with durable materials and construction techniques to withstand the rigors of industrial use and maintain a secure enclosure.
Safe Operation: They include safety features like intrinsically safe electrical systems, interlocking mechanisms, and emergency shutdown controls to prevent accidents and explosions.
Versatile Mixing: Like standard kneaders, explosion-proof versions are capable of kneading, blending, and mixing a wide range of materials, including highly viscous or sticky substances.
Cleanability: The equipment is designed for easy cleaning and maintenance to meet hygiene and safety standards.
Adherence to Regulations: Explosion-proof kneaders are often certified to meet industry-specific safety standards and regulations, ensuring compliance with legal requirements.
Applications
Sigma mixers are used in a variety of industries due to their versatility and effectiveness. Some of the most common applications include:
In the rubber industry, Sigma mixers are used for blending rubber compounds, including mixing raw rubber with various chemicals, fillers, and additives. The uniformity of the mixture is essential for creating rubber materials that meet the required specifications for strength, elasticity, and durability. The double arm Sigma mixer is particularly effective for this application because of its ability to process high-viscosity compounds.
The Sigma mixer plays a crucial role in food production, particularly in the preparation of pastes, doughs, and batters. In this industry, consistency is key, and the Sigma mixer machine ensures that ingredients are evenly mixed. The Sigma mixer extruder is used in the production of food items that require shaping, such as pasta, snack foods, or molded candies.
In the pharmaceutical industry, Sigma mixers are used to blend active ingredients, excipients, and binders to create uniform drug formulations. The consistency of the mixture is crucial in ensuring the effectiveness of the final pharmaceutical product, and the Sigma mixer extruder may also be used for continuous production of tablets or capsules.
For polymer processing, Sigma mixers are utilized to combine raw materials such as resins, plastics, and additives. The resulting mixture must have a consistent texture for optimal molding or extrusion. The Sigma mixer with extruder is a popular choice in this sector, allowing manufacturers to mix and form materials in one continuous process.
Sigma mixers are essential for mixing paints, coatings, and other chemical formulations that require uniform consistency. In the coatings industry, for example, the Sigma mixer ensures that pigments, solvents, and additives are blended effectively to achieve the desired product quality.
Services
Professional Consultation: Karvil Machinery provide expert guidance and consultation to help customers choose the right horizontal mixer for their specific needs. This may involve discussing the type of materials to be mixed, batch size, required mixing speed, and other relevant factors.
Customization: Karvil Machinery offers customization options to tailor the mixer to the customer's specific requirements. This can include modifications to the mixer's size, capacity, material of construction, and additional features.
Installation: Karvil Machinery provides installation services or guidance to ensure that the mixer is set up correctly and safely at the customer's facility.
Training: Karvil Machinery offers training programs for operators and maintenance personnel. This ensures that the equipment is used efficiently and safely and helps minimize downtime and maintenance issues.
Quality Assurance: Karvil Machinery offers quality assurance services, including product testing and validation, to ensure that the mixer meets industry standards and specifications.
Warranty Services: Karvil Machinery provides warranties on their mixers, covering specific components or the entire machine. We offer warranty support, including repairs or replacements, if the mixer experiences issues within the warranty period.
