Karvil Machinery Tilting Kneader Mixer
Tilting type kneader mixer is the specialized mixing machine designed for high viscosity materials. Its distinguishing feature is the ability to tilt the mixing chamber for convenient unloading of the processed material after mixing which simplifies the unloading process, saving time and effort. The sigma kneader mixer typically consists of a mixing chamber with two Sigma shaped blades, which are synchronized to rotate within the chamber, efficiently kneading, shearing, and blending high-viscosity materials for uniform mixing. Available in different sizes and configurations, these tilt kneaders cater to various production needs across industries like silicone rubber, adhesives, plastics, pharmaceuticals, and food processing.
Customization Options
- Material: Tilting kneader mixers are available in Stainless Steel 316, Stainless Steel 304 with mirror polished or carbon steel, which is durable, corrosion-resistant, and easy to clean.
- Capacity: Tilting kneader mixers come in various sizes with different capacities to accommodate the needs of different production scales, ranging from small bakeries to large industrial facilities.
- Tilting Mechanism: One of the features of the tilting kneader mixer is its ability to tilting discharge, allowing for easy loading and unloading of ingredients and finished products.
- Variable Speed Control: Variable speed control allows operators to adjust the mixing speed according to the specific requirements of the mixing materials.
- Independent Control System: PLC system，Schneider electronic components， Circuit breaker protection and etc
- Heating and Cooling: Electric heating with far ultrared heaters or with jacket for heating transfer oil; Jacket for steam; Jacket for water circulation. Jacket for cooling water circulation or equipped together with a chiller.
- Vacuum: It includes vacuum pump, metal hose, buffer tank and vacuum gauge. Vacuum degree can reach-0.096mpa
Key Features
Unique design: The tilting cylinder discharge kneader adopts a special overturning cylinder design, making the mixing process more efficient and uniform. By titling the mixing tank, rapid and thorough discharge is achieved, ensuring that no product remains and reducing the difficulty of cleaning.
Efficient mixing: The tilting and discharging kneader has excellent mixing effect, ensuring that the materials are evenly mixed, and the mixing time is relatively short, which improves production efficiency.
Sturdy and durable: The kneader is usually made of high-quality stainless steel materials and has a sturdy and durable structure, and is suitable for long-term continuous operation to ensure the stability and consistency of the production process.
Easy to clean and maintain: Designed for easy cleaning and maintenance, tilting kneaders often feature easily accessible mixing chambers and mechanical parts to facilitate quick cleaning and maintenance.
Applicable to a variety of industries: Due to its wide material applicability and excellent mixing effect, the overturning kneader is widely used in many industries such as food processing, chemical industry, pharmaceuticals, etc.
Technical Parameters
| Type | NH-100 | NH-200 | NH-300 | NH-500 | NH-1000 | NH-1500 | NH-2000 | NH-3000 | NH-4000 | NH-5000 | |
| Total volume(L) | 100 | 200 | 300 | 500 | 1000 | 1500 | 2000 | 3000 | 4000 | 5000 | |
| Effective working volume(L) | 30-70 | 60-140 | 90-210 | 150-350 | 300-700 | 450-1050 | 600-1400 | 900-2100 | 1200-2800 | 1500-3500 | |
| Rotating(RPM) | 37/21 | 37/21 | 37/22 | 37/23 | 37/26 | 37/22 | 30/21 | 30/21 | 30/20 | 28/18 | |
| Main motor power(KW) | 5.5-11 | 7.5-18.5 | 7.5-30 | 15-37 | 22-90 | 22-90 | 30-110 | 30-110 | 45-110 | 55-132 | |
| Heating method | Steam Heating | Jacket for steam Pressure≤0.3Mpa | |||||||||
| Electric heating power (Media with heating transfer oil)(KW) | 6 | 6 | 12 | 18 | 30 | 45 | 54 | 72 | 72 | 90 | |
| Vacuum function(Mpa) | 0- -0.096Mpa | ||||||||||
| Discharging method | Tilting cylinder | ||||||||||
| Screw extrusion | |||||||||||
Karvil Machinery Tilting Kneader Mixer
